Views: 297 Author: Site Editor Publish Time: 2020-11-22 Origin: Site
PET felts are an ideal sound-absorbing decorative material with the advantages of sound absorption, environmental protection, flame retardancy, heat insulation and thermal insulation. Acoustic panels need to be grooved on the surface of the panels to improve the sound absorption effect, increase the aesthetics, and reduce visual fatigue.
For a long time, the grooves of acoustic panels are cut manually using handheld tools. However, manual grooves are extremely time-consuming and labor-intensive, and are a very physically demanding job. In addition, manual work may be unstable, which may make the grooves not be in a straight line, making the panels scrapped. In addition, manual grooves also have many limitations, such as the inability to make arc grooves, and are not suitable for internal grooves.
After the emergence of the PET felt cutting machine, made up for many problems in manual cutting and changed the traditional processing methods of acoustic panels. Not only did it improve efficiency, but it also liberated a large amount of labor, and also gave the acoustic panels a more beautiful and varied appearance. It has become the most popular processing equipment in the acoustic panel processing industry.
1. Acoustic panel cutting
Manual cutting
Before using the oscillating knife cutting machine, most people used wallpaper knives to directly cut the acoustic panels. Using a ruler as a reference, use a wallpaper knife to cut the sound-absorbing board. This cutting method is completely dependent on manual labor. Long-term work will make people very tired, and their hands are easily injured. Cutting a straight line is relatively simple, but when cutting complex graphics, it is difficult for manual labor to accurately guarantee the length and angle of the cutting, so the finished product will be inconsistent. After the sound-absorbing board is spliced, there will be gaps and other unsightly problems.
Laser cutting
Laser machine is already an automated cutting equipment, but the laser machine is limited to cutting sound-absorbing boards and cannot groove sound-absorbing boards. Laser machine cutting sound-absorbing boards also has its own problems. Laser machines cannot cut thicker sound-absorbing boards and are suitable for PET felt with a thickness of several millimeters. Cutting thick PET felt will produce a lot of smoke, and the cutting edge will have obvious sintering and discoloration problems due to the high temperature. If the sound-absorbing board is light-colored, this problem will be very obvious.
Digital knife cutting
The acoustic panel knife cutting machine is a CNC cutting machine. Compared with manual cutting, it is fast and improves production efficiency. The CNC cutting method has high precision, avoids the error of manual operation, improves the standardization and uniformity of the product, and can cut complex graphics. The cutting process does not require manual labor, saving a lot of manual labor and costs, and avoiding the risk of injury.
Compared with laser machines, the cutting tool of the PET felt cutting machine is a high-frequency vibrating blade. During the cutting process, the blade vibrates up and down at a high frequency, so the speed is faster. And it can cut thicker sound-absorbing panels, such as 30mm. The cut edge maintains the original characteristics of the material, and there will be no problems such as smoke, edge paste, and black edge.
2. Acoustic panels slotting
Manual slotting
Similar to the cutting process, manual slotting is also cut by workers holding tools. Manual slotting is also suitable for straight line slotting, and it is difficult to achieve complex graphics like arc slotting. It is not suitable for slotting operations inside the material.
Digital knife slotting
The acoustic panel cutting machine also uses a blade for slotting. However, the movement of the blade is CNC controlled. The CAD graphics are converted into the movement of the blade, whether it is a straight line or a curve, it can be easily completed. The slotting speed is fast and efficient, which improves production efficiency. And it improves the beauty and diversity of the slotting of the sound-absorbing board.
So far, the digital knife cutting machine is the best automated cutting equipment in the sound-absorbing board industry. We are a professional manufacturer of vibration knife cutting machines, with a lot of experience and customers in the sound-absorbing panel industry. Welcome to consult our machines. We also hope that our equipment can help your business development.