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The working principle of the gasket cutting machine is very simple. The CAD graphics to be cut are imported into the machine through the computer, and the machine automatically cuts according to the CAD graphics.
The gasket cutter machine can cut a variety of gasket materials of different materials and thicknesses, such as rubber, silicone, PTFE, asbestos, non-asbestos, graphite, epoxy board, etc. There is no restriction on the cutting shape. It is the best choice for customized gaskets.
The gasket cutting machine can also cut a variety of other flexible materials, such as leather, cloth, cardboard, carbon fiber, carpet, vinyl, foam, etc.
1. Graphic design
The first step is to prepare the cutting graphics. The gaskets cutting machine is a numerical control cutting machine. CNC is the abbreviation of Computerized Numerical Control. Numerical here refers to electronic graphics.
You can use professional design software such as AutoCAD, AI, Corel Draw, Inkscape, etc. to make cutting electronic drawings.
Another way is to use a drawing reader. The drawing reader scans the ready-made gasket or gasket template and generates CAD electronic graphics on the computer software.
2. Data transmission
The gasket making machine has a matching control software, and the computer software opens the CAD electronic graphics. This is the Computerized in CNC. The computer software can also perform cutting tool settings and other tasks. The material, thickness, and hardness of the gasket are different, and the selected tool may be different. The selection of the tool needs to be set in the software. After the setting is completed, it can be sent to the computer.
The computer software can also perform simple drawing, such as rectangles, circles, etc. It can also perform rotation, array copying and other operations.
3. Setting
The mainboard of the machine receives the graphics sent by the computer. Then set the relevant parameters such as knife depth and cutting speed on the mainboard before cutting. These are mainly determined by the hardness and thickness of the cutting material. To balance cutting efficiency and cutting quality.
4. Material laying
Lay the material to be cut flat on the work surface of the gasket CNC cutter. And ensure that the material is within the cutting range of the machine. The work surface of the sealing pad cutting machine is a vacuum adsorption platform. The vacuum pump sucks air to form a pressure difference to fix the material on the table. Ensure that the material does not move during the cutting process. The start and stop of the vacuum pump are automatic, automatically starting before cutting and automatically ending after cutting. This fixing method is simple and effective, and will not damage the material.
5. Start
Adjust the cutting starting point of the cutter head according to the position of the material. A cross red light is installed on the cutting cutter head to indicate the cutting origin. Move the cutter head through the machine control panel so that the cross red light is within the material to avoid cutting outside the material. In addition, ensure that there is not too much waste of material. Then you can start cutting, the gasket making machine will automatically cut, and the vacuum pump will automatically start. After the cutting is completed, the machine and the vacuum pump will stop automatically.
6. Material collection
After the cutting is completed, collect the cut pieces on the machine table, clean the remaining material off the table, and then put the new material on the workbench to continue cutting.
1. Personnel safety
Unlike manual cutting machines and die cutting machines, the cutting process of the gasket cutting machine does not require manual operation, which greatly reduces the risk of manual injury.
2. High precision
The gasket CNC cutting machine uses a high-precision bed structure, transmission system, drive system, and precise control system. So the precision of the equipment is very high. Ensure that the gasket meets precise specifications and improves the sealing performance.
3. Low cost of use
The CNC gasket cutting machine has few consumables and very low maintenance costs. It does not require molds and other expenses, and can save labor. So the later use cost is very low, reducing production costs.
4. Save materials
The automatic gasket cutting machine has automatic typesetting software, which can automatically place gaskets to improve material utilization, and can set the spacing of the cut pieces. Reduced material waste and saved production costs.
5. High flexibility
The gasket cutter machine can be equipped with a variety of working heads to accommodate gaskets of different materials and thicknesses. These machines are highly adaptable to design changes, can efficiently handle small batch production, and are very suitable for customized gasket production.
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Multifunctional cutter tools The combined cutter tools can cut various gaskets of various materials, hardness, and thicknes | Fully welded body Welded from square steel tubes, heat treated, and milled on five sides. Ensure the accuracy and strength of the body |
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Servo motors and drivers Gasket cutting machine uses Japanese servo motor and driver, high precision, long life, and high torque. | High-precision guide rail Adopt high-precision racks and guide rails. High transmission accuracy, wear resistance, and low noise. |
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Vacuum pump High suction vacuum pump, strong suction, firm fixing of materials. With a muffler to reduce noise. | Vacuum adsorption table The overall aluminum bellows table with a thickness of 40mm. High strength, high precision, and strong adsorption force. |
Model | CZ - 1625 |
Work Size | 1600mm x 2500mm/other size |
Table Type | auto feeding table / flat table |
Warranty | 3 years for machines |
Cut Speed | ≤ 1600 mm/s |
Cut Thickness | ≤ 100mm |
Location Precision | ≤ 0.01mm |
Safety Device | infrared sensors, responsive, safe and reliable. |
Material Fixed Mode | vacuum table |
Support software | Corel draw, AI, Auto cad and etc |
Motor and Driver | Japan Yaskawa / Panasonic |
Support Format | plt, ai, dxf, cdr, hpg, hpgl, etc |
Jinan Shilai Technology Equipment Co., Ltd. specializes in the R&D and production of CNC cutting machines. Products are mainly used in various flexible material industries and fields such as automotive interiors, clothing, home furnishings, advertising, carpets, composite materials, cartons, sealing gaskets, and foam linings.
Shilai Technology wins the market with service, builds the brand with quality, and wins the trust and praise of customers with its excellent technology, professional management team, affordable prices, considerate and thoughtful services, and fast and complete service network. , products are exported to more than 80 countries around the world. We are your trustworthy machine supplier and partner.
1. We offer manuals and videos for machine installation and operation.
2. Machine was tested well by the quality inspection team before delivery.
3. We offer 3 years warranty for the machine. We will offer the broken parts free of charge in warranty.
4. Our machine got CE, ISO, and FDA certifications. And we have export authority.
5. We provide lifetime maintenance service for the machine.
The working principle of the gasket cutting machine is very simple. The CAD graphics to be cut are imported into the machine through the computer, and the machine automatically cuts according to the CAD graphics.
The gasket cutter machine can cut a variety of gasket materials of different materials and thicknesses, such as rubber, silicone, PTFE, asbestos, non-asbestos, graphite, epoxy board, etc. There is no restriction on the cutting shape. It is the best choice for customized gaskets.
The gasket cutting machine can also cut a variety of other flexible materials, such as leather, cloth, cardboard, carbon fiber, carpet, vinyl, foam, etc.
1. Graphic design
The first step is to prepare the cutting graphics. The gaskets cutting machine is a numerical control cutting machine. CNC is the abbreviation of Computerized Numerical Control. Numerical here refers to electronic graphics.
You can use professional design software such as AutoCAD, AI, Corel Draw, Inkscape, etc. to make cutting electronic drawings.
Another way is to use a drawing reader. The drawing reader scans the ready-made gasket or gasket template and generates CAD electronic graphics on the computer software.
2. Data transmission
The gasket making machine has a matching control software, and the computer software opens the CAD electronic graphics. This is the Computerized in CNC. The computer software can also perform cutting tool settings and other tasks. The material, thickness, and hardness of the gasket are different, and the selected tool may be different. The selection of the tool needs to be set in the software. After the setting is completed, it can be sent to the computer.
The computer software can also perform simple drawing, such as rectangles, circles, etc. It can also perform rotation, array copying and other operations.
3. Setting
The mainboard of the machine receives the graphics sent by the computer. Then set the relevant parameters such as knife depth and cutting speed on the mainboard before cutting. These are mainly determined by the hardness and thickness of the cutting material. To balance cutting efficiency and cutting quality.
4. Material laying
Lay the material to be cut flat on the work surface of the gasket CNC cutter. And ensure that the material is within the cutting range of the machine. The work surface of the sealing pad cutting machine is a vacuum adsorption platform. The vacuum pump sucks air to form a pressure difference to fix the material on the table. Ensure that the material does not move during the cutting process. The start and stop of the vacuum pump are automatic, automatically starting before cutting and automatically ending after cutting. This fixing method is simple and effective, and will not damage the material.
5. Start
Adjust the cutting starting point of the cutter head according to the position of the material. A cross red light is installed on the cutting cutter head to indicate the cutting origin. Move the cutter head through the machine control panel so that the cross red light is within the material to avoid cutting outside the material. In addition, ensure that there is not too much waste of material. Then you can start cutting, the gasket making machine will automatically cut, and the vacuum pump will automatically start. After the cutting is completed, the machine and the vacuum pump will stop automatically.
6. Material collection
After the cutting is completed, collect the cut pieces on the machine table, clean the remaining material off the table, and then put the new material on the workbench to continue cutting.
1. Personnel safety
Unlike manual cutting machines and die cutting machines, the cutting process of the gasket cutting machine does not require manual operation, which greatly reduces the risk of manual injury.
2. High precision
The gasket CNC cutting machine uses a high-precision bed structure, transmission system, drive system, and precise control system. So the precision of the equipment is very high. Ensure that the gasket meets precise specifications and improves the sealing performance.
3. Low cost of use
The CNC gasket cutting machine has few consumables and very low maintenance costs. It does not require molds and other expenses, and can save labor. So the later use cost is very low, reducing production costs.
4. Save materials
The automatic gasket cutting machine has automatic typesetting software, which can automatically place gaskets to improve material utilization, and can set the spacing of the cut pieces. Reduced material waste and saved production costs.
5. High flexibility
The gasket cutter machine can be equipped with a variety of working heads to accommodate gaskets of different materials and thicknesses. These machines are highly adaptable to design changes, can efficiently handle small batch production, and are very suitable for customized gasket production.
|
|
Multifunctional cutter tools The combined cutter tools can cut various gaskets of various materials, hardness, and thicknes | Fully welded body Welded from square steel tubes, heat treated, and milled on five sides. Ensure the accuracy and strength of the body |
|
|
Servo motors and drivers Gasket cutting machine uses Japanese servo motor and driver, high precision, long life, and high torque. | High-precision guide rail Adopt high-precision racks and guide rails. High transmission accuracy, wear resistance, and low noise. |
|
|
Vacuum pump High suction vacuum pump, strong suction, firm fixing of materials. With a muffler to reduce noise. | Vacuum adsorption table The overall aluminum bellows table with a thickness of 40mm. High strength, high precision, and strong adsorption force. |
Model | CZ - 1625 |
Work Size | 1600mm x 2500mm/other size |
Table Type | auto feeding table / flat table |
Warranty | 3 years for machines |
Cut Speed | ≤ 1600 mm/s |
Cut Thickness | ≤ 100mm |
Location Precision | ≤ 0.01mm |
Safety Device | infrared sensors, responsive, safe and reliable. |
Material Fixed Mode | vacuum table |
Support software | Corel draw, AI, Auto cad and etc |
Motor and Driver | Japan Yaskawa / Panasonic |
Support Format | plt, ai, dxf, cdr, hpg, hpgl, etc |
Jinan Shilai Technology Equipment Co., Ltd. specializes in the R&D and production of CNC cutting machines. Products are mainly used in various flexible material industries and fields such as automotive interiors, clothing, home furnishings, advertising, carpets, composite materials, cartons, sealing gaskets, and foam linings.
Shilai Technology wins the market with service, builds the brand with quality, and wins the trust and praise of customers with its excellent technology, professional management team, affordable prices, considerate and thoughtful services, and fast and complete service network. , products are exported to more than 80 countries around the world. We are your trustworthy machine supplier and partner.
1. We offer manuals and videos for machine installation and operation.
2. Machine was tested well by the quality inspection team before delivery.
3. We offer 3 years warranty for the machine. We will offer the broken parts free of charge in warranty.
4. Our machine got CE, ISO, and FDA certifications. And we have export authority.
5. We provide lifetime maintenance service for the machine.
